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June 10, 2007

Repackaging ‘releevs’ theft woes

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Merix Releev cold sore medication changes to pilfer-resistant film-laminated packaging to meet retailer demands.

Merix Pharmaceutical Corp. switched its retail packaging for Releev 1 Day Cold Sore Symptom Treatment to a BlisterGuard® security package from Colbert Packaging to thwart tampering and pilferage. Merix’s new format is now used nationwide at Walgreens and Kmart stores, with expanded retail distribution planned for 2007.

Barrington, IL-based Merix was asked by the two retail chains to provide better pilfer resistant packaging because of theft issues regarding the $19.95 medication that relieves the symptoms of cold sores in a day.

“Releev comes in a tube that can easily fit into someone’s pocket or purse if the outer package is breached,” says Dori Squires, Vice President of Merix. “Therefore, we moved forward with the plan to improve tamperresistance
to our product packaging.”

The prior packaging had been a five-panel carton. Initially, Merix considered a plastic clamshell as the alternative. “However, we didn’t like the look of the package or the environmental and recyclability issues plastic clamshell packaging creates,” says Squires. “We also lost much of our package facing due to the flange required for the clamshell. It didn’t provide the printing surface for compelling graphics and brand identity.”

Colbert offset-prints Everest® Safe-Pak SBS blister board from International Paper in five colors. Everest Safe-Pak is a heatsealable, tear-resistant bleached paperboard laminated with a high-strength film from Valeron Strength Films, an ITW Co. The cross-laminated high-density polyethylene film makes BlisterGuard virtually tear-proof. Colbert prints BlisterGuard in five colors plus aqueous coating via offset.

A polyvinyl chloride thermoform and an Electronic Article Surveillance device are trapped between the folded, laminated material before it is heat-sealed. The pack also has a tear-resistant hanger hole.

Says Squires, “When Colbert came to us with the BlisterGuard option, we liked the durability of the package; the larger print area, which enables more compelling graphics for greater shelf appeal; the fact that it is paper-based and more environmentally friendly than the plastic clamshell; and that it has a fresh, different look. The brokers and buyers really liked the look of the new package and were thrilled with the tamper-resistant quality. Colbert not only prints and converts the package, its Just Pack It™ packaging facility in Indiana
handles the pack out.

“To top it off, we also were pleasantly surprised that BlisterGuard was less costly than the plastic clamshell,” says Squires. “Initial feedback from our retail customers on reporting lost-product results has been highly positive. It appears the new Releev packaging is already relieving pilferage.”

Squires adds that the PVC blister will be changed to recycled PET (RPET) this summer.

- By Rick Lingle, Packaging World






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